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The textile industry has extremely high requirements for the temperature, humidity, cleanliness and air flow stability of the production environment. Therefore, the air conditioning system plays a crucial role in textile factories. Good maintenance of air conditioners can not only extend the service life of the equipment, reduce energy consumption, but also ensure product quality and production efficiency. This article will provide a detailed introduction to the maintenance tips for textile industrial air conditioning helping enterprises achieve stable, energy-saving and efficient operation.
I. The Importance of Air Conditioning in the Textile Industry
During the textile production process, changes in temperature and humidity can affect the stretching, spinning, weaving and other procedures of fibers, leading to problems such as yarn breakage, fuzzing and shrinkage. The main functions of the air conditioning system include:
Temperature and humidity control: Ensure constant temperature and humidity in the workshop to reduce fiber deformation.
Air purification: Filter dust and flying flocs to improve the working environment.
Energy conservation and consumption reduction: Optimize air flow organization to reduce energy waste.
If the air conditioning system is not maintained properly, it may lead to increased energy consumption, equipment failure, and even affect product quality. Therefore, regular maintenance is of vital importance.
Ii. Maintenance Tips for Air Conditioners in the Textile Industry
Clean and replace the filter regularly
There is a lot of dust and fiber fluff in the textile workshop, which can easily clog the air conditioning filter screen and affect the ventilation efficiency. Suggestion:
Check the primary filter every week, clean the accumulated dust and prevent clogging.
Clean or replace the medium-efficiency filter every month to ensure air cleanliness.
Check the high-efficiency filter (if any) every quarter to prevent bacterial growth.
2. Inspect the condenser and evaporator
The condenser and evaporator are the key components for air conditioning cooling. Long-term operation is prone to accumulate dust and scale, which affects the heat exchange efficiency. Maintenance method:
Clean the condenser fins every quarter and use a special cleaning agent to remove dirt.
Check the drain pipe of the evaporator to prevent blockage and the overflow of condensate water.
Check the refrigerant pressure to ensure there is no leakage and avoid a decline in the cooling effect.
3. Maintain the fan and motor
The fan is responsible for air circulation and the operation of the motor drive system, and needs to be inspected regularly:
Clean the fan blades to prevent fiber entanglement from affecting the air volume.
Check the tightness of the belt to avoid slippage or breakage.
Lubricate the motor bearings to reduce wear and extend service life.
4. Inspect the air ducts and supply air outlets
The air ducts in the textile workshop are prone to accumulate fibers and dust, which affects the uniformity of air supply. Suggestion:
Clean the interior of the air ducts every six months to prevent blockage.
Check the air velocity at the supply air outlet to ensure uniform air distribution.
Seal the air leakage parts to reduce energy loss.
5. Calibration of control systems and sensors
Control components such as temperature and humidity sensors and frequency converters directly affect the operational accuracy of air conditioners.
Calibrate the temperature and humidity sensors regularly to avoid data deviations.
Check the operating status of the frequency converter, optimize the motor speed and reduce energy consumption.
Update the control software (if applicable) to enhance the intelligent level of the system.
6. Seasonal maintenance
Before summer: Focus on inspecting the refrigeration system, cleaning the condenser and replenishing the refrigerant.
Before winter: Check the heating system (if any) to ensure stable heating effect.
During shutdown: Drain the water system to prevent cracking due to freezing. Cover the equipment to reduce dust entry.
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Jiangsu Jincheng Air Conditioning Engineering Co., Ltd. is a comprehensive manufacturer of special air-conditioning equipment design, production, installation, and commissioning of clean room, electricity, tobacco, civil air defense engineering, medical clean room, clean room, electricity, tobacco, civil air defense engineering, medical clean room. Mainly produce JCZK combined air conditioning unit, cooling tower, glass steel ventilated galvanized sheet pipe, stainless steel pipe, polyurethane ventilation pipe and air conditioning accessories, Jincheng air conditioner is wide, the type, the unique model, superior performance, and user Favused.
